1. Product introduction
SK series water ring
vacuum pump and compressor are used to pump or press gas and other non
corrosive, water-insoluble and solid particle free gases, so as to form
vacuum or pressure in closed containers and meet the requirements of
process flow. A small amount of liquid is allowed to be mixed in the
inhaled or compressed gas.
2. Product pictures
3. Scope of application
SK series water ring
vacuum pumps are widely used in petrochemical, pharmaceutical, food,
sugar industry and other fields. Because the gas compression process is
isothermal in the working process, it is not easy to cause danger when
compressing and pumping flammable and explosive gases, and its
application is more extensive.
4. Product Features
(1)
During the working process, the work will generate heat, which will
heat the working water ring, and some water and gas will be discharged
together. Therefore, during the working process, the pump must be
continuously supplied with water to cool and supplement the water
consumed in the pump.
(2) Mechanical seal can be used for sealing,
which is installed in the packing chamber, and the packing is omitted.
The packing gland is replaced with a mechanical seal gland, and the
other structures are the same as those of the packing seal.
(3) A disc is installed on the end cover. The disc is provided with a suction hole, an exhaust hole and a rubber ball valve.
5. Model Meaning
6. Specifications
Note: 1. The modified data
are obtained under the conditions of atmospheric pressure 760mmhg, inlet
water temperature 15 ℃, intake air temperature 20 ℃, and air relative
humidity 70%. The allowable deviation of performance is ± 10%.
SK water ring vacuum pump: Troubleshooting, Operation, Technical Specifications, and Maintenance Plan
The SK Water Ring Vacuum Pump is a robust and reliable solution for continuous vacuum generation in industrial applications. Its water ring design ensures stable, pulsation-free operation, low noise, and high efficiency, making it ideal for chemical processing, food and beverage production, pharmaceuticals, and wastewater treatment. Constructed from durable, corrosion-resistant materials, the SK pump delivers long service life, minimal maintenance, and consistent performance. This guide provides comprehensive insights into troubleshooting, operational procedures, technical specifications, and upgrade maintenance plans, helping operators maximize efficiency and reliability.
Product Overview
The SK Water Ring Vacuum Pump is designed for industrial vacuum applications requiring stable and continuous performance. Its key advantages include:
Key Features
Water Ring Design: Provides pulsation-free vacuum operation
Durable Materials: Resistant to corrosion and wear
Energy Efficiency: Optimized design reduces electricity consumption
Low Noise Operation: Suitable for industrial environments with strict noise standards
Versatile Applications: Chemical, pharmaceutical, food processing, and water treatment
Applications
Chemical Industry: Solvent recovery, degassing, and vacuum distillation
Pharmaceutical Industry: Drying, sterilization, and vacuum filtration
Food & Beverage: Concentration, dehydration, and packaging
Wastewater Treatment: Vacuum dewatering, sludge processing, and gas extraction
Technical Specifications
Understanding the technical specifications is essential for proper selection, installation, and operation.
| Specification | SK Model Range | Description |
|---|
| Pump Type | Water Ring Vacuum | Pulsation-free operation with stable vacuum |
| Flow Rate | 50–500 m³/h | Depending on pump size and model |
| Operating Pressure | Up to 0.1 MPa | Maximum rated vacuum |
| Motor Power | 1.5–30 kW | Depending on pump capacity |
| Material | Cast Iron, Stainless Steel | Corrosion-resistant and durable |
| Noise Level | <75 dB | Low noise operation suitable for industrial settings |
| Cooling Method | Water Cooled | Ensures continuous operation and heat dissipation |
| Operating Temperature | 0–80°C | Suitable for general industrial fluids |
Note: Specific models may vary in capacity, pressure, and material. Always verify the model against operational requirements before installation.
Operational Procedure
Correct operation ensures high efficiency, safety, and longevity of the SK Water Ring Vacuum Pump.
Pre-Operation Checks
Inspect the pump for visible damage or corrosion.
Verify that suction and discharge lines are properly connected and free from obstructions.
Ensure water supply for the water ring system is clean and at proper flow rate.
Check electrical connections and grounding compliance.
Starting Procedure
Open the water supply and fill the pump chamber to the required level.
Gradually start the motor to allow smooth ramp-up of vacuum.
Adjust suction and discharge valves to maintain desired vacuum pressure.
Monitor gauges for pressure, temperature, and flow to ensure normal operation.
Shutdown Procedure
Slowly close discharge valves to avoid pressure spikes.
Turn off the motor and stop water supply.
Flush the pump with clean water if necessary to remove residues.
Record operational parameters for maintenance and performance tracking.
Troubleshooting and Maintenance
Routine maintenance and prompt troubleshooting are critical for reliable and long-term operation.
Common Issues and Solutions
| Problem | Possible Cause | Solution |
|---|
| Low vacuum | Insufficient water flow or leaks | Check water supply, inspect seals, and tighten connections |
| Noise or vibration | Misalignment, air pockets, or debris | Inspect alignment, purge air, clean pump internals |
| Leakage | Worn seals or gaskets | Replace damaged seals and gaskets |
| Overheating | Low water flow or excessive load | Increase water circulation, reduce operating load |
| Motor failure | Electrical issues | Inspect power supply, fuses, and wiring connections |
Maintenance Recommendations
Daily: Inspect water level, check for leaks, and listen for unusual noise.
Weekly: Inspect seals, gaskets, and bearings; clean water circulation system.
Monthly: Lubricate bearings and check pump alignment.
Annually: Conduct full inspection, replace worn components, and test pump performance under operational load.
Upgrade and Maintenance Plan
Implementing a structured upgrade and maintenance plan enhances pump reliability, efficiency, and lifespan.
Recommended Upgrade Intervals
3–5 Years: Upgrade mechanical seals and impeller components.
5–7 Years: Inspect and replace bearings and motor components.
7–10 Years: Evaluate pump body and casing for corrosion; consider full overhaul.
Preventive Maintenance Program
Establish a maintenance log for all inspection, repair, and replacement activities.
Schedule performance testing after major maintenance to verify flow rate, vacuum level, and energy consumption.
Train operators on correct start-up, shutdown, and emergency procedures.
Maintain spare parts inventory to minimize downtime during repairs.
Benefits of a Structured Maintenance Plan
Reduces unplanned downtime and production interruptions
Prolongs pump life and maintains operational efficiency
Ensures safety and regulatory compliance
Optimizes energy consumption and reduces operational costs
Environmental and Safety Considerations
The SK Water Ring Vacuum Pump is designed with eco-friendly operation and operator safety in mind.
Environmental Benefits
Water ring design eliminates the need for oil-lubrication, reducing contamination risk.
Low energy consumption due to efficient mechanical design.
Minimal leakage and emissions thanks to robust sealing and corrosion-resistant materials.
Safety Guidelines
Always wear protective equipment when handling chemicals.
Ensure the pump is properly grounded and electrical connections meet safety standards.
Follow emergency shutdown procedures in case of mechanical or electrical failures.
Regularly inspect pump and motor for overheating, vibration, and leaks.
Conclusion
The SK Water Ring Vacuum Pump offers efficient, reliable, and environmentally friendly vacuum generation for industrial applications. By following operational procedures, regular maintenance, troubleshooting protocols, and structured upgrade plans, users can achieve long-term performance, reduced downtime, and optimal energy efficiency. Its versatile design and robust construction make it an excellent solution for chemical processing, pharmaceuticals, food production, and wastewater management.
With proper care and preventive maintenance, the SK Water Ring Vacuum Pump ensures consistent vacuum performance, safe operation, and reliable service life, making it a trusted choice for modern industrial processes.
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