Product Description
KCB stainless steel gear pump is suitable
for conveying lubricating oil or properties that do not contain solid
particles and fibers, are non-corrosive, have a temperature not higher
than 80°C, and a viscosity of 5×10-6～1.5×10-3m2/s (5-1500cSt). Other
fluids like lubricating oils. Such as crude oil, diesel, kerosene,
animal and vegetable oil, etc., equipped with explosion-proof motor and
mechanical seal, it can transport flammable and explosive liquids such
as gasoline, alcohol, benzene, etc., and also transport corrosive
liquids such as xylene, methanol, chemical raw materials, etc. Products
used in petrochemical pipeline transportation, ships, mines, metallurgy,
power plants, etc. industry
Features
Compact structure, explosion-proof use and maintenance
With gear shaft safety valve pump body seal composition
The advantages of conveying high viscosity liquids, low pressure, large flow, etc.
With good self-priming performance, no need to fill the liquid before the pump works
Power drive can choose electric motor or diesel engine
Built-in safety valve for safety protection when overloaded
In
the conveying system, it can be used as a transfer pump, a booster
pump, and in the industrial field, it can be used as a lubricating oil
pump
Product performance
KCB Stainless Steel Gear Series: Comprehensive Overview
Introduction
The KCB Stainless Steel Gear Series is a high-performance industrial gear pump line designed for applications demanding precision, durability, and resistance to corrosive fluids. Made from premium stainless steel, these pumps excel in chemical, pharmaceutical, and food-processing industries, providing stable fluid transfer, low maintenance, and reliable long-term operation.
With its advanced design, robust construction, and strict quality control, the KCB Stainless Steel Gear Series offers an ideal solution for industrial processes requiring safe, efficient, and precise pumping systems.
Product Components
The KCB Stainless Steel Gear Series consists of carefully engineered components that ensure smooth operation, durability, and ease of maintenance:
Pump Housing: Constructed from high-grade stainless steel, resistant to corrosion and abrasion, ensuring long-term durability.
Internal Gears: Precisely machined to provide accurate fluid displacement, smooth flow, and minimal pulsation.
Shafts and Bearings: Designed to reduce friction, minimize wear, and extend operational life.
Seals and Gaskets: High-quality mechanical seals prevent leakage and contamination, suitable for high-purity applications.
Couplings and Mounts: Allow secure installation and alignment with motors or engines for efficient energy transfer.
Component Table
KCB Stainless Steel Gear Series: Comprehensive Overview
Introduction
The KCB Stainless Steel Gear Series is a high-performance industrial gear pump line designed for applications demanding precision, durability, and resistance to corrosive fluids. Made from premium stainless steel, these pumps excel in chemical, pharmaceutical, and food-processing industries, providing stable fluid transfer, low maintenance, and reliable long-term operation.
With its advanced design, robust construction, and strict quality control, the KCB Stainless Steel Gear Series offers an ideal solution for industrial processes requiring safe, efficient, and precise pumping systems.
Product Components
The KCB Stainless Steel Gear Series consists of carefully engineered components that ensure smooth operation, durability, and ease of maintenance:
Pump Housing: Constructed from high-grade stainless steel, resistant to corrosion and abrasion, ensuring long-term durability.
Internal Gears: Precisely machined to provide accurate fluid displacement, smooth flow, and minimal pulsation.
Shafts and Bearings: Designed to reduce friction, minimize wear, and extend operational life.
Seals and Gaskets: High-quality mechanical seals prevent leakage and contamination, suitable for high-purity applications.
Couplings and Mounts: Allow secure installation and alignment with motors or engines for efficient energy transfer.
Component Table
| Component | Material | Function |
|---|
| Pump Housing | Stainless Steel | Corrosion resistance, structural support |
| Gears | Stainless Steel | Accurate fluid displacement, smooth flow |
| Shaft & Bearings | Alloy Steel | Reduces friction, ensures durability |
| Seals & Gaskets | PTFE / Rubber | Prevent leakage, maintain purity |
| Couplings | Stainless Steel | Secure connection to drive systems |
Product Highlights
The KCB Stainless Steel Gear Series is engineered to meet modern industrial demands while ensuring efficiency and reliability:
Corrosion Resistance: Stainless steel construction ensures operation in aggressive chemical environments.
High-Precision Gears: Reduce pulsation and provide consistent flow rates.
Low Maintenance: Modular design and easy access to components allow fast service and part replacement.
Versatile Applications: Suitable for oils, fuels, acids, chemicals, and high-purity fluids.
Energy Efficiency: Optimized gear design reduces power consumption while maintaining high performance.
Core Advantages
The KCB Stainless Steel Gear Series offers several key benefits for industrial operators:
Durability: Stainless steel gears and housing resist wear and chemical corrosion.
Reliability: Stable operation with minimal pulsation ensures consistent process performance.
Ease of Maintenance: Quick disassembly and modular parts reduce downtime.
Safety and Purity: High-quality seals prevent contamination, crucial for food and pharmaceutical applications.
Customizable Flow Rates: Available in various sizes and capacities, adaptable to different industrial needs.
Detection and Quality Standards
Each KCB stainless steel gear pump undergoes rigorous testing to ensure safety, performance, and compliance with industrial standards:
Key Testing Parameters
| Test Type | Purpose | Standard / Reference |
|---|
| Flow Accuracy Test | Ensures precise fluid delivery | ISO 9906 |
| Pressure Endurance | Validates pump withstands rated pressure | ANSI/HI 1.6 |
| Corrosion Resistance | Confirms stainless steel integrity | ASTM A240 |
| Leakage Test | Detects possible fluid escape | ISO 228 |
| Vibration & Noise | Ensures smooth and quiet operation | ISO 10816 |
Quality Control Process:
Material inspection prior to manufacturing.
Precision machining of gears and shafts.
Assembly under controlled conditions.
Final testing of flow, pressure, vibration, and leakage.
Applications
The KCB Stainless Steel Gear Series is ideal for industrial applications requiring corrosion resistance and precise fluid transfer:
Chemical Industry: For pumping acids, alkalis, and corrosive liquids.
Food & Beverage Processing: Ensures hygienic transfer of oils, syrups, and edible fluids.
Pharmaceuticals: Maintains purity and safety standards in medicine production.
Oil & Fuel Systems: Reliable delivery of petroleum products and lubricants.
Advantages: Stainless steel construction allows for operation under high temperature, pressure, and corrosive environments. Its modular design simplifies integration into existing systems.
Maintenance Recommendations
To ensure long-term performance of the KCB Stainless Steel Gear Series:
Daily Checks: Inspect for leakage, unusual noise, and vibration.
Lubrication: Ensure proper oil levels; replace or top up as recommended.
Monthly Inspection: Check alignment and wear on gears and shafts.
Annual Overhaul: Clean internal components, inspect seals, and recalibrate flow accuracy.
Maintenance Checklist
| Task | Frequency | Notes |
|---|
| Visual Inspection | Daily | Check for leaks or damage |
| Lubrication | Weekly | Use recommended lubricant |
| Performance Test | Monthly | Verify flow rate and pressure |
| Full Overhaul | Every 12 months | Replace gaskets, inspect gears, calibrate |
Conclusion
The KCB Stainless Steel Gear Series combines durability, precision, and efficiency for demanding industrial applications. With its high-quality construction, advanced design, and strict adherence to testing standards, it offers long-term reliability, minimal maintenance, and energy-efficient operation.
Whether deployed in chemical plants, food processing facilities, or pharmaceutical manufacturing, the KCB Stainless Steel Gear Series remains a trusted choice for engineers and industrial operators seeking high-performance gear pumps.
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