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DZ-X plunger metering pump

    DZ-X plunger metering pump

    The DZ-X plunger metering pump is a high-precision industrial pump designed for accurate and reliable liquid dosing in chemical, water treatment, and manufacturing applications. Featuring a robust plunger mechanism, it delivers smooth, consistent, and pulsation-free flow with adjustable discharge rates to meet varying operational requirements. Constructed with durable, corrosion-resistant materials, the DZ-X pump ensures long service life, low maintenance, and energy-efficient operation. Ideal for handling corrosive chemicals, high-viscosity fluids, and precise dosing applications, it is a tru...
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1. Product introduction

DZX series plunger metering pump directly sucks or discharges the working medium through the reciprocating motion of the plunger. Since both the plunger and the seal are directly in contact with the medium, selecting a combined plunger material and seal form can ensure that the pump has a better performance during operation

2. Product pictures

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3. Scope of application

DZX series plunger metering pumps are widely used in petroleum, chemical industry, metallurgy, mining, shipbuilding, light industry, electric power, printing and dyeing, environmental protection, water treatment, food and beverage industry, military industry, etc

4. Specifications

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DZ-X Plunger Metering Pump: Packaging, Technical Specifications, Safety, and Cleaning Guide

The DZ-X plunger metering pump is a high-precision, durable pump designed for accurate dosing of liquids across industrial, chemical, water treatment, and manufacturing applications. Its robust plunger mechanism ensures smooth, pulsation-free flow with precise control over discharge volume. This guide provides comprehensive information on packaging specifications, technical performance, safety instructions, and cleaning methods, making it a valuable reference for engineers, operators, and procurement professionals.


Product Overview

The DZ-X pump is suitable for high-accuracy liquid dosing, including:

  • Corrosive chemicals

  • High-viscosity fluids

  • Water treatment solutions

  • Industrial manufacturing additives

  • Pharmaceutical and food industry liquids

Key Features

  • Plunger Mechanism: Provides precise volumetric control and pulsation-free operation

  • Durable Construction: Resistant to corrosion, abrasion, and wear

  • Adjustable Stroke and Flow Rate: Customizable for varying operational requirements

  • Energy-Efficient Design: Reduces operational costs while maintaining performance

  • Low Maintenance: Easy access to replaceable components for quick servicing


DZ-X plunger metering pump

Packaging Specifications

Proper packaging ensures the safe transportation and storage of DZ-X pumps.

Standard Packaging Details

  • Outer Packaging: Heavy-duty corrugated box or wooden crate for protection against shock and moisture

  • Internal Cushioning: Foam inserts or shock-absorbing materials to prevent damage during transit

  • Accessories Included:

    • Installation manual

    • Set of spare seals and gaskets

    • Mounting hardware and pipe fittings

Packaging Options

  • Bulk Packaging: Suitable for multiple units in a single shipment

  • Individual Packaging: Protective crate or box with detailed handling instructions

Packaging Checklist

ComponentPackaging Requirement
Pump BodySecure in foam or cushioning to avoid impact
Plunger & SealsWrapped or boxed to prevent contamination or damage
AccessoriesSeparated compartments to avoid loss or damage
Manual & DocumentationWaterproof envelope included in packaging

Technical Specifications

The DZ-X plunger metering pump is engineered for precision and reliability, meeting industrial standards.

Typical Technical Parameters

ParameterRange
Flow Rate0.5 – 200 m³/h
Maximum Pressure2.0 MPa
Temperature Range-10°C – 120°C
Plunger Diameter10 – 50 mm
Stroke LengthAdjustable 5 – 50 mm
Viscosity HandlingUp to 500,000 cP
Power SupplyAC 220V / 380V, 50/60 Hz

Product Advantages

  • Accurate dosing of liquids with minimal error

  • Corrosion-resistant materials suitable for harsh chemicals

  • Long service life with minimal downtime

  • Easy integration into automated production lines


Safety Instructions

Safety is paramount when operating the DZ-X plunger metering pump. Proper adherence to safety guidelines reduces the risk of personal injury, equipment damage, and environmental hazards.

General Safety Guidelines

  1. Always read the installation and operation manual before using the pump.

  2. Wear personal protective equipment (PPE), including gloves, goggles, and protective clothing when handling chemicals.

  3. Ensure proper grounding of electrical components to prevent electric shock.

  4. Avoid operating the pump outside its specified flow rate, pressure, and temperature ranges.

  5. Keep hands and loose clothing away from moving parts during operation.

  6. Do not operate the pump if any component is damaged or missing.

Emergency Procedures

  • Chemical Spills: Use appropriate containment and neutralization procedures.

  • Mechanical Failure: Immediately stop the pump and isolate the power source.

  • Electrical Fault: Disconnect power and inspect wiring before attempting restart.


Cleaning and Maintenance

Regular cleaning and maintenance ensure consistent performance, long service life, and hygienic operation.

Cleaning Guidelines

  1. Flush the pump with a compatible cleaning solution after each batch, especially when handling corrosive or sticky fluids.

  2. For food or pharmaceutical applications, use sanitizing agents approved for the industry.

  3. Disassemble plunger, seals, and valves periodically for thorough cleaning.

  4. Rinse all components with clean water and dry before reassembly.

  5. Avoid using abrasive materials that could damage the pump surfaces.

Maintenance Frequency

TaskFrequencyPurpose
Visual inspectionWeeklyDetect leaks, wear, or vibration
Seal and gasket replacementEvery 3–6 monthsMaintain proper sealing and prevent leakage
Plunger inspectionMonthlyCheck for wear, cracks, or deformation
Lubrication (if applicable)Every 3–6 monthsReduce friction and wear
Performance testingAnnuallyEnsure flow accuracy and operational efficiency

Maintenance Tips

  • Keep a logbook of all inspections, cleaning, and repairs.

  • Use genuine spare parts to maintain performance and reliability.

  • Monitor operational parameters for any unusual vibration, noise, or flow variations.


Applications

The DZ-X plunger metering pump is widely used in industrial, chemical, water treatment, and pharmaceutical applications.

Industrial Applications

  • Chemical Dosing: Precise addition of acids, alkalis, and reactive chemicals.

  • Lubricant and Oil Transfer: Smooth, consistent delivery of high-viscosity fluids.

  • Adhesives and Resins: Accurate volumetric dosing for manufacturing processes.

Water Treatment Applications

  • Disinfectant Dosing: Chlorine, sodium hypochlorite, or other chemicals for water purification.

  • pH Control: Controlled addition of neutralizing agents in wastewater or process water.

Pharmaceutical and Food Applications

  • Syrups, Creams, and Pastes: Hygienic and accurate transfer in production lines.

  • Sterile Liquids: Stainless steel wetted components suitable for cleanroom or controlled environments.

  • Dosing Systems: Integration into automated batching or packaging systems.


Conclusion

The DZ-X Plunger Metering Pump combines precision, reliability, and durability for industries requiring accurate fluid dosing. By following recommended packaging practices, technical specifications, safety guidelines, and cleaning routines, users can ensure long service life, consistent performance, and minimal downtime.

Whether used in chemical plants, water treatment facilities, or pharmaceutical and food production, the DZ-X pump delivers pulsation-free, precise, and energy-efficient metering, making it a trusted solution for high-demand industrial applications.

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