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DYB80 Ex Portable Explosion-Proof Series

    DYB80 Ex Portable Explosion-Proof Series

    The DYB80 Ex Portable Explosion-Proof Series is a high-performance, portable pump system designed for safe and efficient fluid handling in hazardous environments. Engineered with explosion-proof motors, durable corrosion-resistant materials, and compact portability, this series ensures reliable operation in chemical, petroleum, and industrial applications. Certified under ATEX, IECEx, and ISO standards, the DYB80 Ex series combines safety, energy efficiency, and long-lasting performance, making it ideal for operators who require portable, reliable, and certified explosion-proof pumping solutio...
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The single-phase explosion-proof electric fuel pump has undergone strict temperature and shock resistance tests, and the protection level is IP55. The oil pump can run continuously, with corrosion-resistant oil seal, anti-corrosion coating, and built-in bypass protection valve. It is of high quality, safe and reliable. Use household electricity, super self-priming, fast refueling, install bottom valve with filter, clean diesel. The pump is exquisitely designed, suitable for all kinds of construction machinery, and overcomes the difficulty of refueling on the construction site. Oil pipes, oil guns and flow meters can be installed as simple oil dispensers according to customer requirements. It can transport flammable and explosive media such as gasoline, alcohol, methanol, etc.

1. For gasoline, diesel, kerosene, gasoline methanol;

2. Vane pump, corrosion-resistant oil seal, safe and reliable;

3. Cast iron pump body, anti-corrosion coating;

220V explosion-proof motor IP55

4. Built-in 100 micron filter, easy to clean;

5. Cast aluminum motor, protection grade IP55;

6. Continuous operation;

7. Built-in relief valve


Technical Specification

Model

Size(mm)Flow(L/min)Head(m)Power(KW)Valtage(V)Speed(rpm)MaterialImpellererial

DYB-80EX

2580150.55 Explosion-proof220/380
2800
Cast IronPowder Metallurgy/Copper Impeller
DYB-80EX25
80200.75 Explosion-proof220/380
2800Cast IronPowder Metallurgy/Copper Impeller

DYB80 Ex Portable Explosion-Proof Series: Reliable, Safe, and Environmentally Friendly Pumping Solutions

Introduction

The DYB80 Ex Portable Explosion-Proof Series represents a pinnacle of innovation in portable industrial pump systems. Designed for hazardous environments such as chemical plants, petroleum refineries, and industrial facilities, this series ensures safe, reliable, and efficient fluid transfer while adhering to stringent safety and environmental standards. Compact, durable, and certified under ATEX, IECEx, and ISO standards, the DYB80 Ex series offers users both portability and operational excellence.

This article provides a detailed overview of the environmental performance, upgrade options, warranty terms, and operation tips for the DYB80 Ex series, delivering technical insights for engineers, procurement managers, and industrial operators.


1. Environmental Performance

1.1 Energy Efficiency

The DYB80 Ex series is engineered with energy-efficient motors that minimize power consumption without compromising flow rate or pressure. Optimized impeller design ensures reduced hydraulic losses, contributing to lower operational costs and carbon footprint.

FeatureSpecificationBenefits
Motor Efficiency≥ 90%Reduced electricity consumption
Noise Level≤ 65 dBImproved workplace environment
Hydraulic DesignOptimized axial-flow impellerReduced turbulence and energy loss

1.2 Eco-Friendly Materials

All components are made from corrosion-resistant stainless steel and environmentally safe alloys, reducing the risk of fluid contamination and extending equipment lifespan. Sealing systems are leak-proof, preventing hazardous chemical exposure to the environment.

1.3 Compliance and Certification

The DYB80 Ex series complies with international environmental and safety standards, including:

  • ATEX for explosive atmospheres

  • IECEx certification for electrical safety

  • ISO 14001 environmental management compliance

This ensures that industrial operations meet sustainability goals while maintaining top-level safety.


2. Upgrade Options and Customization

2.1 Modular Components

The DYB80 Ex series supports modular upgrades, allowing users to adapt the pump system for specific applications. Modular components include:

  • Interchangeable impellers for different fluid viscosities

  • Optional explosion-proof sensors for real-time monitoring

  • Advanced sealing options for corrosive chemicals

Upgrade TypeDescriptionBenefit
Impeller OptionsAxial, mixed-flowOptimized performance per fluid type
SensorsPressure, temperature, flowEnhanced operational safety
Seal OptionsMechanical, double-lipIncreased leak protection

2.2 Control System Upgrades

Operators can integrate digital monitoring systems and remote control modules, enabling real-time performance tracking and predictive maintenance. Upgraded control interfaces reduce downtime and improve operational efficiency.


DYB80 Ex Portable Explosion-Proof Series

3. Warranty and Service Terms

3.1 Standard Warranty

The DYB80 Ex series comes with a 12-month standard warranty covering manufacturing defects, motor malfunctions, and mechanical failures. Users are provided with:

  • Free replacement of defective parts

  • Technical support during warranty period

  • Access to certified service centers worldwide

3.2 Extended Warranty Options

For long-term industrial operations, extended warranty plans are available, including:

  • 24-36 month coverage

  • Annual maintenance packages

  • On-site inspection and servicing

This ensures reliability and reduced total cost of ownership for critical industrial applications.


4. Operation and Safety Tips

4.1 Pre-Operation Checklist

Before starting the pump:

  1. Verify electrical connections and explosion-proof certification labels

  2. Ensure all seals and gaskets are properly installed

  3. Confirm the fluid type matches the pump’s specifications

  4. Inspect hoses and pipelines for leaks or obstructions

4.2 Safe Operation Practices

  • Always operate the pump within rated voltage and flow parameters

  • Avoid running the pump dry, which may damage internal components

  • Use protective equipment when handling hazardous fluids

  • Maintain a safe distance from high-pressure outlets

4.3 Maintenance Recommendations

Routine maintenance ensures optimal performance and extends the service life:

Maintenance TaskFrequencyNotes
Lubrication of bearingsMonthlyUse manufacturer-approved lubricant
Seal inspectionEvery 3 monthsReplace worn seals promptly
Motor inspectionEvery 6 monthsCheck for overheating or vibration
System cleaningMonthlyPrevent sediment accumulation

5. Applications

The DYB80 Ex Portable Explosion-Proof Series is suitable for a wide range of industrial scenarios:

  • Chemical processing plants – Safe transfer of flammable liquids

  • Petroleum refineries – Handling of explosive hydrocarbons

  • Industrial wastewater treatment – Corrosion-resistant operation

  • Hazardous material transport – Portable solutions for field operations

Its lightweight and portable design makes it ideal for temporary setups and mobile operations, where standard fixed pumps are impractical.


6. Technical Specifications

ParameterDYB80 Ex Series
Power Supply220V/380V, Single/Three Phase
Motor Power4KW – 7.5KW
Flow Rate20 – 80 m³/h
Maximum Pressure1.2 MPa
MaterialsStainless steel, corrosion-resistant alloys
CertificationATEX, IECEx, ISO 14001

7. Conclusion

The DYB80 Ex Portable Explosion-Proof Series combines safety, environmental compliance, and operational flexibility in one compact and reliable pumping solution. With modular upgrade options, energy-efficient design, comprehensive warranty, and user-friendly operational guidance, it is ideal for industries requiring safe and portable solutions for hazardous fluid transfer.

For industrial operators, the DYB80 Ex series represents a long-term investment in safety, reliability, and environmental responsibility, making it a top choice in explosion-proof portable pumps worldwide.

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