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DYB150 Ex Portable Large Flow Explosion-Proof Series

    DYB150 Ex Portable Large Flow Explosion-Proof Series

    The DYB150 Ex Portable Large Flow Explosion-Proof Series is a high-performance, industrial-grade pump designed for safe and efficient fluid transfer in hazardous environments. Engineered with explosion-proof technology, it ensures reliable operation in flammable or combustible conditions, while its portable, large-flow design allows easy deployment across construction, chemical, and municipal applications. This series combines robust materials, energy-efficient performance, and user-friendly installation, making it ideal for industries requiring both safety and high throughput.
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The single-phase explosion-proof electric oil pump has undergone strict temperature and shock resistance tests, and the protection level is IP55. The oil pump can run continuously, mechanical seal, anti-corrosion coating, built-in bypass protection valve, high quality, safe and reliable. Use household electricity, super self-priming, fast refueling, install bottom valve with filter, clean diesel. The pump is exquisitely designed, suitable for all kinds of construction machinery, and overcomes the difficulty of refueling on the construction site.

1. For gasoline, diesel, kerosene, gasoline methanol;

2. Vane pump, corrosion-resistant oil seal, safe and reliable;

3. Cast iron pump body, anti-corrosion coating;

220V explosion-proof motor IP55

4. Built-in 100 micron filter, easy to clean;

5. Cast aluminum motor, protection grade IP55;

6. Continuous operation;

7. Built-in relief valve


Technical Specification

Model

Size(mm)Flow(L/min)Head(m)Power(KW)Valtage(V)Speed(rpm)MaterialImpellererial

DYB-150EX

32150150.75 Explosion-Proof220
1450
Cast IronPowder Metallurgy/Copper Impeller
DYB-80EX32150201.1 Explosion-Proof220
2900Cast IronCopper Impeller

DYB150 Ex Portable Large Flow Explosion-Proof Series

Introduction

The DYB150 Ex Portable Large Flow Explosion-Proof Series represents a cutting-edge solution for industries requiring high-capacity, safe, and reliable fluid transfer in potentially hazardous environments. With an emphasis on explosion-proof design, portability, and operational efficiency, this pump series is widely used in chemical processing plants, oil and gas facilities, municipal water management, and industrial construction sites.

This article covers its product certification, structural design, operational precautions, and maintenance cycles, providing detailed insights for engineers, procurement managers, and industrial operators.


Product Certification

Ensuring compliance with international safety and quality standards is paramount for explosion-proof equipment. The DYB150 Ex Series adheres to:

CertificationDescriptionApplicability
ATEXEuropean Union certification for equipment used in explosive atmospheresChemical, oil, gas industries
IECExInternational certification for explosion-proof electrical equipmentGlobal industrial operations
ISO 9001Quality management system complianceManufacturing, production, and supply chain control
CE MarkingCompliance with EU safety, health, and environmental standardsEurope market

These certifications ensure that the DYB150 Ex Series is compliant with global safety regulations, allowing its use in hazardous zones while minimizing operational risk.


Structural Design

The structural integrity of the DYB150 Ex Series is engineered to provide durability, safety, and ease of use.

Key Components

  1. Explosion-Proof Motor

    • Enclosed motor housing prevents sparks or overheating in flammable environments.

    • Rated for continuous operation under high load conditions.

  2. Pump Casing

    • High-strength cast iron or stainless steel material for durability and chemical resistance.

    • Designed for high flow rates and smooth fluid handling.

  3. Impeller System

    • Precision-engineered to minimize cavitation and maximize efficiency.

    • Available in single or multi-stage designs depending on application requirements.

  4. Sealing Mechanism

    • Double mechanical seals prevent leakage.

    • Suitable for handling corrosive or hazardous liquids.

  5. Portability Features

    • Integrated wheels and ergonomic handles for easy transport across industrial sites.

    • Compact footprint while maintaining large flow capacity.

Technical Specifications (Typical)

ParameterSpecification
Flow RateUp to 150 m³/h
Maximum Head50 meters
Motor Power22 kW – 37 kW
Voltage380V / 3-phase explosion-proof
Inlet/Outlet Diameter150 mm
MaterialStainless Steel / Cast Iron
Protection ClassIP68

Operational Precautions

To ensure safety and prolong the life of the DYB150 Ex Series, operators must adhere to the following precautions:

  1. Installation Site

    • Ensure the installation site is free from obstacles and allows proper ventilation.

    • Avoid exposure to extreme temperatures beyond the pump’s rated limits.

  2. Electrical Safety

    • Confirm compatibility with the voltage and phase specified on the pump rating plate.

    • All electrical connections must be performed by certified technicians.

  3. Flammable Liquids Handling

    • Always use the pump in areas compliant with explosion-proof zoning.

    • Avoid dry running to prevent motor overheating and seal damage.

  4. Transport and Setup

    • Use proper lifting equipment to prevent structural damage.

    • Verify alignment and secure connections before operation.


DYB150 Ex Portable Large Flow Explosion-Proof Series

Maintenance Cycle

Regular maintenance is essential for the safe and efficient operation of the DYB150 Ex Series.

Maintenance IntervalTasksNotes
DailyCheck for leaks, unusual vibrations, or noiseRecord in operational log
WeeklyInspect mechanical seals, tighten bolts, inspect cable insulationReplace damaged components immediately
MonthlyLubricate bearings, verify impeller conditionEnsure compliance with manufacturer guidelines
QuarterlyElectrical inspection, performance testingCertified electrician recommended
AnnuallyFull disassembly for detailed inspection, part replacement as neededAlign with ISO and IECEx compliance checks

Proper maintenance extends service life, reduces downtime, and ensures operational efficiency while maintaining explosion-proof safety standards.


Applications

The DYB150 Ex Series is ideal for:

  • Chemical and Petrochemical Plants: Safe transfer of volatile liquids.

  • Oil and Gas Industry: Handling hydrocarbons in hazardous zones.

  • Municipal Water and Wastewater Systems: Efficient pumping in treatment plants.

  • Industrial Construction Sites: High-capacity fluid transfer for dewatering and site support.

Its combination of large flow, portability, and explosion-proof design makes it versatile across multiple sectors.


Conclusion

The DYB150 Ex Portable Large Flow Explosion-Proof Series offers a robust, safe, and efficient solution for demanding industrial environments. With its certified explosion-proof design, durable structure, and user-friendly maintenance cycle, it ensures reliability and safety in critical operations. Proper adherence to installation guidelines, operational precautions, and regular maintenance maximizes performance and lifespan, making it a valuable investment for industrial fluid transfer applications.

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