1. Product introduction
2BV/SKA series water
ring vacuum pump is suitable for pumping out gas and water vapor. The
suction pressure can reach 22mbar absolute pressure (97% vacuum degree).
When the vacuum pump works for a long time under the condition that the
suction pressure is lower than 80mbar, a cavitation protection pipe
should be connected to protect the pump. When it is used as a
compressor, the maximum pressure is 0.26mbar absolute pressure.
2. Product pictures
3. Scope of application
2BV/SKA series water
ring vacuum pumps are widely used in petrochemical, pharmaceutical,
food, sugar industry and other fields. Because the gas compression
process is isothermal in the working process, it is not easy to cause
danger when compressing and pumping flammable and explosive gases, and
its application is more extensive.
4. Product Features
(1) The water ring vacuum pump is designed with coaxial direct connection, which saves space and is easy to install.
(2) The mechanical seal is used as the standard device to eliminate leakage and facilitate maintenance.
(3) The operation is stable and the noise can be as low as 62 decibels.
(4)
Uniform corrosion resistance design, bronze impeller improves the
corrosion resistance of the pump, and stainless steel material is more
suitable for more demanding applications.
(5) The unique flexible
exhaust port design will not produce over compression, ensuring the best
efficiency of 2BV/SKA within its performance range.
5. Model Meaning
6. Specifications
Note: 1. The modified
performance parameters are obtained when the suction medium is 20 ℃
saturated air, the working fluid temperature is not more than 15 ℃, and
the exhaust pressure is 1013 mbar. The allowable performance deviation
is ± 10%.
2BV & SKA Water Ring Vacuum Pump: Warranty, Packaging, Maintenance, and Technical Services
The 2BV and SKA Water Ring Vacuum Pumps are engineered for efficient, reliable, and continuous vacuum generation in demanding industrial applications. With a water ring design, these pumps provide stable, oil-free vacuum performance, minimal pulsation, and low noise levels. Built from durable, corrosion-resistant materials, the 2BV and SKA pumps ensure long service life, minimal maintenance, and energy-efficient operation. This comprehensive guide covers warranty terms, packaging specifications, maintenance frequency, and technical service support, enabling operators to maximize pump performance and reliability.
Product Overview
The 2BV and SKA Water Ring Vacuum Pumps are widely used in chemical processing, pharmaceuticals, food and beverage, laboratories, and wastewater treatment due to their robust design and reliable performance.
Key Features
Water Ring Mechanism: Ensures stable, oil-free vacuum with low pulsation.
Durable Construction: Corrosion-resistant materials extend operational life.
Energy-Efficient Operation: Optimized hydraulic and mechanical design reduces power consumption.
Low Noise: Ideal for noise-sensitive industrial environments.
Wide Applications: Chemical, pharmaceutical, food, laboratory, and wastewater treatment industries.
Typical Applications
Chemical Industry: Vacuum distillation, solvent recovery, and degassing.
Pharmaceuticals: Drying, sterilization, and filtration processes.
Food & Beverage: Dehydration, vacuum concentration, and packaging.
Laboratories: Sample preparation and vacuum-assisted experiments.
Wastewater Treatment: Vacuum dewatering and sludge handling.
Warranty Terms
A clear understanding of the warranty terms is crucial for B2B customers and industrial operators.
Standard Warranty Coverage
Duration: Typically 12–24 months from the date of purchase, depending on the supplier.
Scope: Covers manufacturing defects in materials and workmanship.
Exclusions: Damage due to improper installation, misuse, corrosion caused by incompatible chemicals, or lack of maintenance.
Warranty Services
Repair or Replacement: Defective parts or pumps will be repaired or replaced under warranty.
Technical Support: Remote support is provided for troubleshooting and operational guidance.
Documentation: Warranty certificates and service manuals are provided with each pump.
Benefits of Warranty
Enhances customer confidence in product quality.
Provides financial protection against early failures.
Encourages proper maintenance and operational compliance.
Packaging Specifications
Proper packaging ensures safe transport and delivery of water ring vacuum pumps.
Packaging Guidelines
| Component | Packaging Method | Purpose |
|---|
| Pump Body | Wooden crate with foam inserts | Protects against mechanical shocks and vibrations |
| Motor | Separate crate or protective cover | Prevents electrical damage and contamination |
| Accessories | Cardboard or sealed plastic bags | Protects small parts and fasteners |
| Documentation | Laminated manuals and warranty certificates | Ensures easy access for installation and operation |
Transportation Recommendations
Use forklifts or cranes with appropriate lifting points.
Avoid dropping, tilting, or subjecting the pump to excessive shocks.
Maintain a dry, dust-free environment during storage and transportation.
Secure all removable components such as couplings or gaskets to prevent damage.
Maintenance Frequency
Regular maintenance ensures long-term performance, reliability, and safety.
Daily Maintenance
Check water level in the pump.
Inspect for leaks, unusual noises, or vibration.
Monitor motor temperature and vacuum performance.
Weekly Maintenance
Clean the water inlet filters and air vents.
Inspect seals, gaskets, and internal components for wear.
Monthly Maintenance
Lubricate bearings as per manufacturer specifications.
Check rotor and impeller alignment.
Verify vacuum pressure and flow rate against operational benchmarks.
Quarterly Maintenance
Conduct a full operational test under load.
Inspect pump casing for signs of corrosion or mechanical stress.
Replace minor worn parts if necessary.
Annual Maintenance
Replace major wear components, including seals, gaskets, and bearings.
Inspect motor and electrical components for compliance and performance.
Evaluate pump efficiency and energy consumption for optimization.
Technical Services
Reliable technical services are essential for maximizing pump performance and minimizing downtime.
Services Offered
Installation Support: On-site or remote guidance for proper installation.
Operational Training: Training for operators on best practices and safety measures.
Troubleshooting Assistance: Rapid diagnosis of issues such as low vacuum, noise, or overheating.
Spare Parts Supply: Quick delivery of genuine spare parts to reduce downtime.
Upgrade Solutions: Recommendations for energy-efficient motors, improved seals, or automation integration.
Benefits of Technical Services
Ensures optimal performance and prolongs pump life.
Reduces operational downtime and maintenance costs.
Enhances safety and compliance with industrial standards.
Troubleshooting Guide
Understanding common issues allows operators to quickly resolve problems and maintain vacuum efficiency.
| Problem | Possible Cause | Recommended Solution |
|---|
| Low vacuum | Air leaks, worn seals, improper water level | Inspect and replace seals, adjust water level, check for leaks |
| Excessive noise | Misalignment, worn bearings, cavitation | Realign pump, replace bearings, ensure adequate water flow |
| Overheating | Insufficient water, high ambient temperature, excessive load | Refill water, reduce load, improve ventilation |
| Water leakage | Damaged gaskets, loose fittings | Replace gaskets, tighten connections |
| Motor malfunction | Electrical faults | Inspect wiring, check power supply and fuses |
Safety and Environmental Considerations
The 2BV and SKA Water Ring Vacuum Pumps are designed for safe and environmentally friendly operation.
Safety Guidelines
Always wear personal protective equipment (PPE).
Ensure pumps are properly grounded.
Follow emergency shutdown procedures for mechanical or electrical issues.
Monitor water levels, vibration, and temperature during operation.
Environmental Advantages
Water ring system avoids oil contamination, reducing environmental hazards.
Energy-efficient design lowers power consumption and operational costs.
Durable materials reduce waste and replacement frequency.
Conclusion
The 2BV and SKA Water Ring Vacuum Pumps offer reliable, efficient, and safe vacuum solutions across multiple industries. By adhering to warranty terms, proper packaging, routine maintenance schedules, and leveraging technical services, operators can ensure consistent vacuum performance, extended service life, and operational safety. Their robust water ring design, corrosion-resistant construction, and precision engineering make them ideal for chemical processing, pharmaceuticals, food production, laboratories, and wastewater treatment.
Implementing structured preventive maintenance and technical support reduces downtime, improves energy efficiency, and maximizes the pump’s overall value, making the 2BV and SKA pumps a trusted choice for industrial vacuum applications.
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